Sacha Associates can satisfy your production needs for all the innovative manufacturing processes on this page and more. We offer cost effective engineered solutions for manufacturers in IN, KY, OH, PA, and WV.
Permanent Mold Castings
Copper Permanent Mold
- Near net shape castings made of pure copper and copper based alloys
- Weights can range between 1 oz. and 50 lbs.
- Can cast pure electrolytic copper at a minimum of 98% IACS electrical conductivity
- 125 RMS or better surface finish
- ISO 9001:2008 Certified
Aluminum Permanent Mold
- Aluminum Alloy A356 cast from ounces to over 100lbs.
- Standard surface finish of 100-200 RMS
- Full secondary and finishing operations available
- ISO 9001:2008 Certified
Zink Permanent Mold
- Zinc alloys ZA8 and ZA12 from ounces to 15 lbs.
- Sizes up to 10″ wide, 15″ long, and as deep as 4″
- Complete graphite mold making in-house = low tooling costs
- Annual Qtys. typically 500 and up
- Full secondary and finishing operations available
Die Castings
- Most aluminum die cast alloys, including Zinc
- In-house die design and manufacture
- Castings from 1 ounce to 20 lbs.
- Cast finishing using state-of-the-art CNC machining
- Storage facility for stocking program
- ISO 9001:2008 Certified
Investment Castings
- Over 100 Ferrous and non-Ferrous alloys poured
- Near net shape, ZERO DRAFT technology
- 125 RMS or better surface finish
- Secondary machining operations available upon request
- ISO 9001:2008 Certified
Sand Castings
Ferrous
- Ductile Iron: Grades 60-40-18, 65-45-12, 80-55-06, 100-70-03, ADI
- Malleable Iron: Ferritc and Pearlitic Grades
- 10 molding machines with flask sizes up to 20×40
- Protoyping services available
- ISO 9001:2008 Certified
Non-Ferrous
- Alloys include multiple grades of Aluminum, Brass and Bronze
- 5 molding machines with flask sizes up to 20×40
- Side floor for larger castings
- In-house pattern capabilities to reduce sample lead times.
- CNC Solution heat treat and aging furnace system for grades 356 and 319 aluminum
- ISO 9001:2008 Certified
Machined Components
Machining
- Horizontal and Vertical machining centers
- Multiple high-speed CNC turning, sawing, drilling, tapping and milling centers
- Swiss automatic screw machining
- ISO 9001:2008 Certified
Fabrication
- Up to 100 ton press brakes
- Laser cutting mild steel to a thickness of 1″, stainless steel to 1/2″, and aluminum to 3/8″
- CNC controlled spot welding with 23 settable parameters with approximately 100 lines of adjustable code
- Late model arc welding equipment
Cold Heading
Plastic Injection Molding
- 10 molding machines ranging for 15-300 tons
- In-house toolmaking and low cost offshore tool options available
- Insert molding, hot stamping, assembly and contract manufacturing, ultrasonic welding
- Commodity materials, engineered resins, filled and modified resins, elastomer resins (i.e. PVC, TPR)
Aluminum Extrusions
- From ounces to over 12.5 lbs. per foot and circle sizes from 0.2 to 12.0 inches
- Current alloy offerings include: 1350, 6005, 6061, 6063, 6101 and 6105
- Precision high-speed sawing with tolerances to +/- 0.004″
- ISO 9001:2008 Certified