• Over 100 Ferrous and non-Ferrous alloys poured

  • Near net shape, ZERO DRAFT technology

  • 125 RMS or better surface finish

  • Secondary machining operations available upon request

  • ISO 9001:2008 Certified
Sand Castings
Permanent Mold Castings
Investment Castings
Machined Components
    Machining





  • Horizontal and Vertical machining centers

  • Multiple high-speed CNC turning, sawing, drilling,
    tapping and milling centers

  • Swiss automatic screw machining

  • ISO 9001:2008 Certified

     Fabrication





  • Up to 100 ton press brakes

  • Laser cutting mild steel to a thikness of 1", stainless
    steel to 1/2", and aluminum to 3/8"

  • CNC controlled spot welding with 23 settable
    parameters with approximately 100 lines of adjustable
    code

  • Late model arc welding equipment

     Cold Heading
   Ferrous





  • Ductile Iron:  Grades 60-40-18, 65-45-12, 80-55-06, 100-
    70-03, ADI

  • Malleable Iron:  Ferritc and Pearlitic Grades

  • 10 molding machines with flask sizes up to 20x40

  • Protoyping services available

  • ISO 9001:2008 Certified

    Non-Ferrous





  • Alloys include multiple grades of Aluminum, Brass and
    Bronze

  • 5 molding machines with flask sizes up to 20x40

  • Side floor for larger castings

  • In-house pattern capabilities to reduce sample lead
    times.

  • CNC Solution heat treat and aging furnace system for
    grades 356 and 319 aluminum

  • ISO 9001:2008 Certified
              Copper Permanent Mold





  • Near net shape castings made of pure copper and
    copper based alloys

  • Weights can range between 1 oz. and 50 lbs.

  • Can cast pure electrolytic copper at a minimum of 98%
    IACS electrical conductivity

  • 125 RMS or better surface finish

  • ISO 9001:2008 Certified

             Aluminum Permanent Mold





  • Aluminum Alloy A356 cast from ounces to over 100lbs.

  • Standard surface finish of 100-200 RMS

  • Full secondary and finishing operations available

  • ISO 9001:2008 Certified

                Zinc Permanent Mold





  • Zinc alloys ZA8 and ZA12 from ounces to 15 lbs.

  • Sizes up to 10" wide, 15" long, and as deep as 4"

  • Complete graphite mold making in-house = low tooling
    costs

  • Annual Qtys. typically 500 and up

  • Full secondary and finishing operations available
Die Castings
  • Most aluminum die cast alloys, including Zinc

  • In-house die design and manufacture

  • Castings from 1 ounce to 20 lbs.

  • Cast finishing using state-of-the-art CNC machining

  • Storage facility for stocking program

  • ISO 9001:2008 Certified
Plastic Injection Molding
  • 10 molding machines ranging for 15-300 tons

  • In-house toolmaking and low cost offshore tool options
    available

  • Insert molding, hot stamping, assembly and contract
    manufacturing, ultrasonic welding

  • Commodity materials, engineered resins, filled and
    modified resins, elastomer resins (i.e. PVC, TPR)
Aluminum Extrusions
  • From ounces to over 12.5 lbs. per foot and circle sizes
    from 0.2 to 12.0 inches

  • Current alloy offerings include: 1350, 6005, 6061, 6063,
    6101 and 6105

  • Precision high-speed sawing with tolerances to +/- 0.004"

  • ISO 9001:2008 Certified
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Sacha Associates can satisfy your production needs for all the innovative manufacturing processes on this page and more
We offer cost effective engineered solutions for manufacturers in IN, KY, OH, PA, and WV